Monday, August 11, 2025

"Not Yet Available In Stores!" - Kenner Mail-Order Magic from a Galaxy Far, Far Away (Part I)


 Jerry writes:

Kenner Products President Bernard Loomis and eponymous mail-order magnate Richard Sears were cut from the same cloth and each experienced enormous success during very distinct periods in American commercial history.

Both were larger-than-life business titans and visionaries, and each figured out how to harness the influence of media to sensationalize the products they sold. The pair also shared an understanding of the incredible power of mail-order. Loomis and Sears saw this method as much more than a simple mechanism to deliver products to customers; to them, mail-order was downright magical.

Like Sears before him, Loomis learned the magic of mail-order through a mix of experience and “gut instinct.” However, according to marketing researchers Joanne Peck and Suzanne Shu, the allure of mail-order is also rooted in several psychological elements.

Peck and Shu state:

Research finds that merely touching an object results in an increase in perceived ownership of that object. For nonowners, or buyers, perceived ownership can be increased with either mere touch or with imagery encouraging touch.”

Based on this theory, advertising that incorporates vivid interactive imagery of an item encourages potential customers to imagine touching or interacting with that item, eliciting the sensation of perceived value and ownership. This concept, known as “endowment effect,” is believed to be a primary factor to the success of mail-order catalogs and printed advertising. The anticipation of potentially receiving the advertised item was especially effective on children, who rarely, if ever, receive mail.

*****

Richard Sears was the undisputed king of mail-order. He was born in Stewartville, Minnesota on December 7, 1863, and was a product of the “Golden Age of Railroads.” His first job was serving as a telegraph operator for the Minneapolis & St. Louis Railway. Instilled with a strong work ethic, he quickly climbed the company ladder and was promoted to the position of station agent at the North Redwood Falls train station. But the trajectory of his life changed forever during this time, when he purchased an unclaimed shipment of pocket watches from a Chicago manufacturer.

The advent of the railroad made pocket watches a necessity for most Americans, especially those in the rapidly expanding industry, and Sears made quick work of selling the watches to eager customers throughout the area, making a profit of over $5,000 dollars in the process. Sears was fascinated with the burgeoning mail-order industry that the railroad had facilitated, and he used his profits to start the R.W. Sears Watch Company. Writing bombastic advertising copy came naturally to him, and he placed ads in newspapers, almanacs and farm publications to promote not only his watches, but also the benefits of mail-order commerce.

In 1887, Sears moved his operations to the national railroad hub of Chicago and hired a watchmaker named Alvah Roebuck to help repair the watches he sold. The two men formed Sears, Roebuck & Co. in 1891 and published their first watch catalog two years later. 

Following the example of contemporaries like Montgomery Ward, the Sears & Roebuck catalog grew to over 500 pages by the turn of the century and sold practically everything that industrial America could produce. Rural customers were quick to dub the publication “Wish Books,” as many could only afford the dreams that were elicited from within its pages. For those with the means to purchase the wares touted in the catalog, each item that was magically delivered to their doorsteps was an ingenious memento of the industrial age.

During these early years, Sears sharpened his Barnumesque style of advertising to sell the magic of the modern world to his customers using enhanced imagery, along with an elaborately detailed description presented in common vernacular that even the most ill-educated farmer could understand. Sears’ style of advertising was so effective that he would regularly overextend himself and sell huge quantities of an item without having enough stock on hand to fill the orders he received. As a result, he was constantly seeking out manufacturers who could produce the item as quickly and inexpensively as possible, so that he could fulfill the mountain of orders.

Sears’ signature blend of salesmanship, hucksterism, and sensational advertising copy canonized him in the eyes of his clientele and created the company’s fiercely loyal and trusting customer base. Many customers, especially children, saw Sears as an almost enigmatic figure akin to Santa Claus. In fact, when Sears died in 1914, his successors understood the significance of his now legend well enough to keep the news of his passing from the public. The tactic was a success, and many customers continued to address their orders directly to “Mr. Sears” for most of the first half of the 20th century.

*****

Sears, Roebuck & Co. continued to nurture and grow the customer base that Richard Sears had worked so hard to develop, by committing itself to rigid quality-control standards, as well as by streamlining the process of filling orders promptly through a growing network of distribution plants throughout the country. When the nation’s economy roared in the 1920s, Sears expanded into retail stores to maintain its relevance in a rapidly evolving commercial landscape. When the economy collapsed in the 1930s, the company reached out to its struggling patrons via philanthropic endeavors designed to help them recover financially and prosper. It was in the depths of the Great Depression that the company happened upon perhaps its most captivating idea yet.

In 1933, Sears published the first “Christmas Book” as a 78-page supplement to its main catalog. At a time when most Americans were forced to tighten their economic belts to the breaking point, Sears answered the call with a cornucopia of plenty, advertising dolls, toy cars, Mickey Mouse watches, and Lionel toy train sets. Although few could have afforded the luxuries in that first volume of holiday wishes, it gave the children of the nation hope for better days ahead. By the time the United States victoriously exited World War II, the Sears Christmas Book had become a perennial favorite for families who could now afford to indulge in some of the holiday wonders that spilled from its pages.

In 1968, Sears officially renamed their Christmas Book the “Wish Book,” and in the years that followed, it became a magical conduit through which a new generation of children believed they could channel their holiday wishes directly to the man at the North Pole. It was this adoration that grabbed the attention of a small Cincinnati toy company, which would soon make the iconic publication a powerful component of its marketing arsenal.   

*****


Director George Lucas and Kenner President Bernie Loomis


The Man with the Golden Gut

Less than a decade after the death of Richard Sears, Bernard Loomis was born in New York City on July 4, 1923. Bernie, as he was known, grew up poor in the hardscrabble borough of the Bronx and was a product of the “Golden Age of Advertising.”

Although he would become an icon in the toy business as an adult, he had few, if any, toys as a child. Instead, Loomis played stickball with the neighborhood kids and collected baseball cards, as well as autographs of the era’s baseball stars. He also spent a considerable amount of time poring over the pages of mail-order catalogs and dreaming of something better. In fact, Loomis famously told a story at a Lionel sales meeting in which he elaborated, “The toy memory of my youth foretold some imaginative creative capabilities. Lionel trains were beyond my economic reach, but I had a full color Lionel catalog which gave me ownership of every item in it.” Like Richard Sears, Loomis understood the stuff of imagination, as well as the power of mail-order, and he used this “magic” to reinvent the toy industry.

Loomis enrolled at the New York University School of Commerce, but like many young men of his generation, he was called upon for military service in World War II. He served in the Philippines with the Air Corps Combat Communications Team, returning to NYU following his service to his country. Upon graduation, Loomis landed a job in the toy industry as a manufacturer’s representative. He teamed up with Norm Samilson and they formed a small firm named Samilson-Loomis. It was through this partnership that Bernie began to establish strong working relationships with retailers such as Korvette’s, Toys ‘R Us, and of course the “World’s Largest Retailer,” Sears.

In 1960, Bernie Loomis made the fateful decision to join the “Wheels & Wings” division of Mattel Toys in Hawthorne, California, while pursuing a PhD in Marketing from UCLA. He used his newly obtained insight, along with gut-instinct and began experimenting with the idea of using television shows as a marketing vehicle to sell toys. In 1969, Mattel and ABC launched the animated series, Hot Wheels, which ran until 1971, when the Federal Communications Commission pulled the plug, calling it a “30-minute commercial,” which was Mattel’s intent.

Loomis was soon dubbed “The Man Who Invented Saturday Morning,” and in 1970, he became president of Kenner Toys, which was then a subsidiary of General Mills. When Loomis mentioned his new position to a buyer he worked with at Sears, the buyer stated: “We never buy a new Kenner toy in its first year.” Loomis accepted the challenge and soon Sears became one of Kenner’s biggest retail partners.

At Kenner, Loomis finally got the opportunity to realize his dream of using TV as a marketing vehicle for toys in 1974, when the tiny toy company acquired the license to produce a line based on ABC’s hit series The Six Million Dollar Man. Bernie and his team at Kenner used this “toyetic” brand to establish a blueprint for how to successfully leverage entertainment franchises to market a hit toy line and reinvented the industry in the process. In 1976, lightning struck twice when ABC produced a spin-off show titled The Bionic Woman, which presented Kenner with the unique opportunity to rebrand some of their Six Million Dollar Man toys into a successful fashion doll line for girls. The success of these entertainment-based lines primed Kenner to become a major player in the toy industry, but even Loomis couldn’t have imagined the success that the Cincinnati toymaker would soon find.

In 1976, Twentieth Century Fox licensing executive Marc Pevers was desperate to find someone to produce toys for the studios’ forthcoming science-fiction film, Star Wars. Loomis had read about the film in The Hollywood Reporter and Kenner designers Jim Swearingen and Dave Okada were confident that it had the enormous potential to deliver a robust line of space toys. Following a string of rejections from preeminent toy companies including Mego and Mattel, Pevers approached Kenner in January 1977. Loomis had his reservations about producing toys based on a film, because even if it was a hit, it would most likely drop out of the public consciousness before the figures reached store shelves.

Reflecting on the decision, Loomis said:

We didn't need it though, we had the leading boys' toy in the world, The Six Million Dollar Man and we had a deal on a new TV series, The Man From Atlantis, which was being called a sure-fire hit but I liked the name Star Wars, I liked the robots, and I said ‘The picture will come and go, and the following year we'll take a shot at space with Star Wars’ . . . Marc Pevers, [the person] in charge of licensing for Fox, came to see me in Cincinnati, and I expressed the terms on which we would license Star Wars, and ultimately with no one else interested, he came back and agreed to the terms we offered. The royalty rate was 5% and would go to 6% if Star Wars became a TV series.”

***** 


Kenner Catalog 1977

“A New Hope” for the Toy Industry

Kenner signed an incredibly generous deal to produce Star Wars toys in April of 1977, one month before the movie premiered. The film proved to be a cultural juggernaut and the marketing and design teams at Kenner went into hyperdrive to get as many products onto store shelves as quickly as possible. The company adopted a two-phase plan to meet the rabid demand for film merchandise. First, Kenner released picture-based products such as puzzles and board games, along with “Dip Dots” Painting Sets and “Playnts” poster sets in an attempt to subdue a starving fan base.

Phase two of the plan, considered the most ambitious, included a modest line of twelve 3.75” inch-scaled articulated action figures, three vehicles and a playset. The multi-million-dollar problem was that the timing of the contract couldn’t have been worse, making it impossible for Kenner to get the line designed, produced, and shipped to stores by Christmas of 1977. Much like Richard Sears almost a century earlier, Loomis had overextended himself and did not have the stock to meet this critical holiday demand. As Kenner executives struggled to find a solution, Design Manager Ed Schifman hesitantly proposed they “sell the right to buy the product when it becomes available.” This spark of an idea got Loomis’ attention, and the wheels began to turn. He later stated that it was one of “the loneliest decisions” of his life and famously gambled on the magic of mail-order to solve the problem.

Prior to the 1977 holiday season, executives at Kenner developed one of the most farfetched marketing ideas in the history of the toy industry, the “Star Wars Early Bird Certificate Package” campaign. Richard Sears himself would have been impressed by this now infamous marketing scheme, which was essentially an IOU tucked inside an empty cardboard envelope decorated with Star Wars characters and imagery. To sell this concept, Kenner invested in a 30-second television advertisement placed into heavy rotation during children’s programming on all the major television networks. The commercials followed a model that Kenner advertising became known for during the 1970s and 80s, which featured children demonstrating play-patterns for the “toyetic” items being marketed, as well as easily recreated environments to stimulate children’s imaginations. 

Instead of receiving the toys that fans had hoped for, the Early Bird envelope simply included a small product brochure, or “mini-catalog” advertising Kenner’s initial wave of Star Wars merchandise, a cardboard display stand depicting artist renderings of the first twelve figures, a small sheet of Star Wars stickers, and most importantly, a special mail-order redemption certificate that customers could fill out and send in to receive the first four figures by mail the following Spring.


Kenner Catalog 1977 "Early Bird" ad / "Early Bird" television ad

Although Kenner’s strategy was not embraced by everyone, those who did purchase the set and promptly returned their Early Bird redemption certificates were certainly thrilled to find a set of the very first Star Wars action figures ever produced, waiting in their mailboxes within the first few weeks of 1978. For children, this inaugural wave of Star Wars toys must have truly seemed like they had been sent directly from “a galaxy far, far away.”

According to an article published in The Cincinnati Enquirer entitled, “’Force’ Was With Kenner’s Star Wars Certificate Caper,” seven-year-old Johnny Bonner of Royal Oak, Michigan was one of the lucky children to have received the Early Bird certificate for Christmas of 1977. Although he might not have felt so lucky at first, his mother stated, “He understood that the certificate was the only scrap of ‘Star Wars’ treasure available at Christmas.” But she concluded that her son’s “toy gratification was worth it ... he waited, and waited, and waited...and when they finally arrived, he was so thrilled he nearly jumped out of his skin.”   

Customers received a plain, white mailer box with a plastic tray that held the first four action figures (Luke, Leia, R2-D2 & Chewbacca), along with a small bag of white plastic foot pegs used to display the figures on the cardboard stand previously received with the offer, as well as a newly updated Mini-catalog brochure containing detailed photos of the entire wave of Kenner’s forthcoming Star Wars action figures, vehicles and playsets. There was also an additional “premium offer” flyer, in which customers could send in $2.00 and two Kenner proof-of-purchase seals to receive the “Star Wars Collector’s Action Stand” by mail. This promotion, which would also be featured on some of the earliest “12-back” figure packages the following year, included a photograph of the display stand along with the figures that Kenner had planned. The ad stated, “This colorful, highly durable plastic stand has places for displaying your four figures, plus 8 other Star Wars figures soon to be available in stores,” to encourage children to collect all the figures that would later be available at retail.

Kenner produced and sold almost 500,000 Early Bird certificates in hopes that this marketing gambit would allow them to recuperate at least some of the profit that they would have otherwise lost entirely, due to the lack of product for the 1977 holiday season. Not only was the plan modestly successful, but it also cleverly established the first in a series of perpetual mail-away offers that rewarded children for collecting the line by redeeming their proof-of-purchase seals to receive additional new figures and accessories by mail, which were “Not yet available in stores!”

Loomis and his marketing team assembled a collection of effective strategies while preparing the Early Bird promotion and this insight would continue to shape the Star Wars line in many fundamental ways. The company continued to incorporate additional mail-away promotions, “mini-catalog” inserts and television advertising, as well as mail-order catalog exclusives for the holiday season, which effectively promoted new upcoming releases scheduled for the following spring.

*****

Star Wars Early Bird set

COLLECT THEM ALL!!!

Kenner’s Star Wars action figure line exploded into retail in the spring of 1978 and fans scoured stores nationwide in search of the new toys, in many cases pulling them straight from the shipping cartons before they even reached the store shelves. From the beginning, a key marketing element that Kenner incorporated as an integral part of the figures’ packaging was the inclusion of full-color images of all the toys available in the newest or upcoming waves. These images were depicted on the figure card backs, as well as on retail point-of-purchase displays, consistently encouraging customers to “COLLECT THEM ALL!”

By year’s end, Kenner had sold over 40 million units, generating more than $100 million dollars in revenue and company executives knew that they had a surefire hit on their hands with the franchise. In addition, CBS had recently negotiated with Lucasfilm to produce a two-hour Star Wars television special, scheduled to air on November 17, 1978, just in time for the holidays. Lucasfilm hoped that this special might keep Star Wars relevant and in the public’s consciousness until they could produce a film sequel, and Kenner was quick to jump at the opportunity to be a part of it.

Television was familiar territory for Bernie Loomis and Kenner, and they knew that the aptly named Star Wars Holiday Special would be an incredible opportunity to make up for some of the shortcomings of the previous holiday season. Kenner eventually signed on as a corporate sponsor for the epic CBS Special and invested in a multi-million-dollar ad campaign to accompany it, giving the company exclusive access to the characters and storylines that would be included. Perhaps the biggest component of the plan according to Kenner marketing executives was “unquestionably, the most extraordinary, most exciting commercial ever produced for a line of toys. Featuring R2-D2 and C-3PO telling parents and children alike about the entire line of Kenner Star Wars toys,” which was scheduled to air throughout the event.

In preparation for the occasion, Kenner designers were already hard at work on a second wave of figures and vehicles, as well as on several playsets. Early in the development of this expansion, they even designed figure prototypes of Chewbacca and his family, who were set to star in the upcoming television program. Unfortunately for fans, these were never released. However, one segment of the show would attempt to recreate one of the most popular scenes from the blockbuster film, the Mos Eisley Cantina, and Kenner placed a heavy emphasis on these colorful characters as part of their forthcoming wave of merchandise.


Kenner Catalog 1978

As part of the Star Wars Holiday Special marketing blitz, Kenner also approached the “World’s Largest Retailer,” Sears, with plans for a massive Star Wars toy section to be included in the 1978 edition of their now legendary Christmas Wish Book. Sears incorporated full-color images of many of Kenner’s retail offerings for the current year, in addition to early sneak-peeks of the newest figure designs, which were not yet available in stores, but could be purchased in mail-order exclusive “multipacks.” These catalog images, like most of Kenner’s early packaging and television ads, regularly depicted children actively playing with the advertised items, capitalizing on what we now know as “endowment effect.”

The highlight of the two-page spread was the Sears “Holiday Exclusive Cantina Adventure Set,” which sold for the bargain price of $8.77. This simple cardboard “playset” featured graphics from the streets of the Mos Eisley Spaceport and had a similar structural design to the display stand portion of Kenner’s Early Bird promotional set. The company developed this playset primarily as an inexpensive vehicle to market four colorful creatures from the upcoming second wave of figures that would not be available in stores until the following spring of 1979. 

Due to the lack of reference material available when designers created these characters, as well as the rush to produce them, Kenner took some artistic liberty in designing the now legendary “Blue Snaggletooth” action figure, along with his colorful cronies Greedo, Hammerhead and Walrus Man. The exclusive blue Snaggletooth figure design was later corrected to a shorter red version for its retail release, based on a similarly costumed character from the cantina scene of the Star War Holiday Special. The 1979 Sears Wish Book saw a return of this highly successful playset along with the farewell appearance of its exclusive blue Snaggletooth figure, however Kenner quietly transitioned to the updated red variant for the final Cantina Adventure Sets that were produced.


Sears Wish Book 1978

Action figure “multipacks” provided Kenner with yet another effective tool for mail-order merchandising and they introduced a total of six different multipacks for the 1978 Sears Wish Book. This approach allowed for larger bulk quantity sales through Sears, as well as for other catalog retailers, because the figures were individually wrapped in inexpensive cellophane baggies and then packaged in plain cardboard mailer boxes. This packaging format was cheaper and more applicable for mail-order sales because it was less bulky, and shipping labels could be placed directly on the mailer boxes. These multipacks also served as a practical format for selling early “exclusives,” because the figures could be packaged quicker and more efficiently and then shipped directly to retailers from the factories in Asia. Most importantly, these cost-cutting measures allowed mail-order retailers to pass that savings on to their customers.

Kenner continued to nurture the relationship they had established with Sears in the 1970s, incorporating full-color, multi-page advertising blitzes that allowed first access to the newest exclusive figures, vehicles and playsets for future editions of the highly successful Holiday Wish Books, as well as Sears’ Spring toy catalogs. These seasonal publications also provided Kenner with an effective platform to promote additional waves of figures to maintain the momentum of the toy line between summer movie launch years. This powerful partnership would remain a principal component of Kenner’s successive Star Wars marketing campaigns until the toy line was discontinued in 1985.


To Be Continued…

 

*****

For more information on Kenner's relationship with Sears, click the link below:

https://www.prototypearchives.com/podcast/episode/9150a8e2/176-rogue-fun-panel-1-star-wars-and-the-golden-age-of-the-sears-wish-book-with-jerry-hancock.


*****

Bibliography

Duffy, Mike. “‘Force’ Was With Kenner’s Star Wars Certificate Caper." Cincinnati Enquirer, 12 Mar. 1978.

Georgoulias, Chris. “The History of Kenner’s Rocket Firing Boba Fett.” Edited by Mark Rusciano, YouTube, 10 June 2022, https://www.youtube.com/watch?v=fS4kVTkKz5A.

Hancock, Jerry R. “Dixie Progress: Sears, Roebuck & Co. and How It Became an Icon in Southern Culture.” Georgia State University, 2008. https://scholarworks.gsu.edu/items/dd01118c-5ccd-4eaa-8090-f81a6bd967ba.

Hutchinson, Richard. “Vintage Vault: Sears Playsets a Work of Art." Fantha Tracks | Daily Star Wars News.” Fantha Tracks, 23 Feb. 2019, www.fanthatracks.com/news/collecting/sears-playsets-a-work-of-art/.

“Kenner Collector Focus: Interview with Bernard ‘Bernie’ Loomis – President of Kenner.” KennerCollector.Com, 4 Mar. 2011, www.kennercollector.com/2011/03/interview-with-bernard-bernie-loomis-president-of-kenner/.

Liebig, Jason. “The Wishbook Web Collection.” Internet Archive: Digital Library of Free & Borrowable Texts, Movies, Music & Wayback Machine, 18 Oct. 2021, archive.org/details/wishbookweb.

“A Lifetime of Making Toys, Games, and Play: An Interview with Jacob R. Miles III.” American Journal of Play, vol. 13, no. 2, 2021. Museumofplay.Org, https://www.museumofplay.org/app/uploads/2022/01/13-2-Article-5-Lifetime-Making.pdf.

Myatt, D. Martin. “An Interview with Bernard Loomis.” Rebelscum.Com: Special Feature, www.rebelscum.com/loomis.asp. Accessed March 2025.

Peck, Joann, and Suzanne B Shu. “The Effect of Mere Touch on Perceived Ownership.” Journal of Consumer Research, vol. 36, no. 3, 24 Mar. 2009. Abstract https://academic.oup.com/jcr/article-abstract/36/3/434/2900262?redirectedFrom=fulltext&login=true.

Quinn, David. “176. ROGUE FUN PANEL #1: Star Wars And The Golden Age Of The Sears Wish Book, With Jerry Hancock!” Star Wars: Prototypes & Production Podcast, 22 May 2024, https://www.prototypearchives.com/podcast/episode/9150a8e2/176-rogue-fun-panel-1-star-wars-and-the-golden-age-of-the-sears-wish-book-with-jerry-hancock.

Stillman, Brian. Plastic Galaxy: The Story of Star Wars Toys. Gravitas Ventures, 2014. https://www.imdb.com/title/tt3648510/.

Thursday, June 26, 2025

Vader in Flames: From Concept to Behind-the-Scenes to Collectible

Gus writes:

 Fans might be familiar with the "Darth Vader in Flames" imagery used to promote The Empire Strikes Back. Through these artifacts, we're able to show its evolution from concept to behind-the-scenes items to commercial product. It began with the work of legendary artist Ralph McQuarrie. An early incarnation of "Vader in Flames" was in the form of a tiny thumbnail by McQuarrie:

Done in pencil and marker, this early concept is remarkably close to the final design. Note the light blue halo over Vader's helmet, which will play a part in some of the next stages.

These images below show how McQuarrie's thumbnail evolved into the design for the crew patch, with two design sketches on the left and two patches on the right. The leftmost design is a shorter, earlier version of the patch with some specifications on size and details filled in for colors. Then it progressed to the next sketch which matches the dimensions of the final patch. This sketch still has the light blue halo around Vader's helmet. The very limited early versions of the crew patch (second from right) have this blue halo as well, and no "TM" for trademark in the lower right, but these details were changed before the final patches were produced for the crew. The final crew patch (without the blue halo) is shown on the right.

This artwork below is extraordinary. This is Ralph McQuarrie's final specification art for the Vader in Flames patch. It has all the details for the manufacturer to produce and layout the crew patch including placement and choices for colors, the design of the Empire logo, and notes with specifics.

As many fans know, a version of the Vader in Flames crew patch was later made available to members of the Official Star Wars Fan Club. This patch had some differences with the crew patch such as the thick embroidered border (below, left). Years later, Anthony McNair, who worked for Industrial Light & Magic, made this wonderful samurai homage to the Vader in Flames patch as a giveaway at Star Wars Celebration Japan 2025 (below, right).



These patches were created primarily for the parkas issued to the Norway location crew filming the Hoth scenes for The Empire Strikes Back. In each version of the jacket, the Vader in Flames patch appears in the upper right position. Other than the Star Wars logo patch on the left sleeve, this Vader patch is what gives away that these are Star Wars crew outfits. The crew used these parkas to identify that someone belonged on set, because there were no other bright blue winter jackets during those years, so this allowed them to spot outsiders who attempted to observe the filming (which happened a numbered of times during the shoot).

There were three different styles of the Norway parka. From left to right: 1) the location crew parka, which also came with various accessories such as pants, goggles, and balaclava, 2) the press jacket in dark blue, and 3) the studio executive jacket issued to 20th Century Fox executives.


In 2018, Columbia Sportswear released a limited retro Norway crew jacket based on the originals used in Finse in 1979. The folks at Lucasfilm and Columbia reached out to me to help with this project, and I loaned my original jacket to them for reference in making their jackets. They kindly rewarded me with two of the jackets from their limited 2018 release. Here's one my Columbia jackets hanging on the rackin my room at the Finse 1222 hotel during the Hoth Strikes Back event in Finse in February 2025.

The Art Department for Rise of Skywalker created a parka in 2019 for its members as an homage to the Norway parkas. In place of Vader, they designed a Kylo Ren patch with a setting sun.

There were Empire Strikes Back Crew crew t-shirts with the Vader in Flames design, and these came in various colors and in women's and men's styles.

For the filming in Norway, the crew drove Aktiv Snow Trac vehicles, which are small car-sized versions of a Snowcat, for moving people and supplies between the set and the buildings in Finse. The Snow Trac was manufactured in Sweden between 1957-1981 for use in cold weather climates. These Snow Tracs were decorated with large Vader in Flames decals on the front, along with a large Empire Strikes Back logo above the windshield.

One of the early press briefs for The Empire Strikes Back also featured this familiar logo. This was used for the press visiting the set during production and covers information about the worldwide release of the film.

By the time of the film's release, the Vader in Flames image was used in a range of product. One of the earliest examples is this bookstore standee from the United Kingdom (below, left). Also in the UK, Lyon's Maid ice cream used the Vader in Flames image for ice cream wrappers, with an image of one of the characters from The Empire Strikes Back on the back (below, right).

"Empire Day" was a holiday celebrated in the England to celebration Queen Victoria's birthday on May 24. The Empire Strikes Back was released on May 20, 1980 in the UK, and early screenings used the Empire Day title and imagery to promote the release as on this t-shirt and button. Note that it's the same design except the flames are removed from the bottom.

And all this just scratches the surface. The Vader in Flames concept was later used for Star Wars Celebration III in Los Angeles during the release of Revenge of the Sith. Over years, other products have also used this design, and you can explore more examples on The Star Wars Collectors Archive

Thursday, May 1, 2025

Atha Prime: How a 1980s Star Wars Kenner Concept Became a Canonical Character Forty Years Later

 David writes:

 On October 18, 2024, Lucasfilm Publishing announced a new Star Wars comic series from Marvel. Titled Star Wars: Jedi Knights, the comic takes place before the events of the 1999 prequel film Episode I: The Phantom Menace, with the Jedi serving as the peacekeepers of the galaxy. Each issue focuses on a different pair of heroes leading a specific mission, as they work together to stop a new and dangerous villain targeting Qui-Gon Jinn. And that dark force is a shadowy figure named Atha Prime.

Does the name sound familiar?

Although Atha Prime made his canonical debut in the Star Wars universe in the March 2025 Jedi Knights series, the character has existed in some form for decades. According to a 1995 article by Steve Sansweet for Star Wars Galaxy Magazine, designer Mark Boudreaux and the Kenner team began working on new action figures and a new story concept in 1984, in the hopes of continuing the Star Wars toy line after the original trilogy concluded. And the designers titled it "The Epic Continues."

The proposed idea centered around heroes Luke Skywalker and Han Solo, taking place in the years after the events of 1983's Return of the Jedi. But the deaths of Darth Vader and the Emperor left a villain-sized hole in the galaxy. So the team created Atha Prime (pronounced Ay-tha), whom they described as “a genetics master, ruler of the dark worlds and architect of the Clone Wars.”


A Lucasfilm concept sketch from the original trilogy became the starting point for the new villain. While working on Return of the Jedi, artist Nilo Rodis-Jamero attempted a few takes for the Emperor’s Royal Guard before landing on the elegant red-robed sentry.

The early Royal Guard design featured above became the groundwork for the Kenner team’s new villain, one whose forces aimed to destroy Luke, Han, Princess Leia and the rest of the Rebellion in the years after the destruction of the second Death Star. The toy designers established Prime as someone who aimed to conquer his enemy through intellect and cunning rather than by brute force. And in this way, Prime was the precursor to the legendary Imperial strategist Grand Admiral Thrawn.

But how did Atha Prime get his name?  

And why is Atha pronounced “Ay-tha” instead of “Aa-tha?”

According to an excerpt from a forthcoming book by Tim Effler, Kenner's Director of Product Concepts in 1984: 

For
The Epic Continues, Kenner's vision for Star Wars in a post-movie era, we needed a villain to replace the Emperor. I re-drew (with slight modifications) a sketch of an unused Emperor’s Royal Guard design by Nilo Rodis-Jamero, and named the character Atha Prime. Atha was an abbreviation of atheist, a word that conveyed evil, at the time. Combined with Prime, the name Atha Prime translates to number one evil.

Atha Prime concept art, courtesy of Tim Effler

Unlike Vader’s army of Imperial stormtroopers, Atha Prime’s soldiers were the manufactured Clone Warriors he created. As Ron Salvatore noted in the original entry for the Clone Warrior concept art, the elite shock trooper resembled characters from the worlds of GI Joe and Masters of the Universe, which had begun to dominate the boys-targeted retail aisles in the mid-1980s.  

Concept art for the Clone Warrior

Blue-Four, a hollow-torso droid, served as Atha Prime’s “personal attendant and confidant,” according to Sansweet’s Star Wars Galaxy Magazine article. The droid’s design was clearly inspired by two other hot properties of the era: Transformers and Gobots.

 Atha Prime's droid, Blue-Four

Blue-Four also piloted Prime’s personal ship, the Apex Invader.  

Side view of the Apex Invader

Front view of the Apex Invader

The Apex Invader would mount on top of another proposed vehicle, a massive Star Destroyer called the Annihilator.  

The Annihilator

After fleshing out "The Epic Continues" line, the Kenner team filled presentation binders with more than forty pages of concept art and descriptions for the action figures, playsets and vehicles and pitched the idea to Lucasfilm. You can view the contents of the binder in this Special Feature entry on the Archive from the collection of Lisa Stevens and Vic Wertz.

However, Star Wars creator George Lucas soon put an end to future Star Wars stories after the release of 1983’s Return of the Jedi and 1984’s Caravan of Courage: An Ewok Adventure, citing burnout from working on the franchise for close to a decade. Kenner pitched the line to Lucasfilm, but the studio respectfully declined the idea while praising the team for its on-brand attempt to capture the spirit of the franchise. And with interest in the property waning, Kenner’s live-action Star Wars toy line ended in 1985 with the Power of the Force action figure series.  

*****

Dark Empire's Imperial Sentinel

But Atha Prime’s design didn’t die with Kenner’s unsuccessful pitch. In 1992, Tom Veitch and Cam Kennedy used the character’s concept art to produce the Imperial Sentinel for the Dark Empire comic miniseries. Like the Clone Warriors, the Sentinels were clones themselves, gargantuan guards created to serve the Emperor’s Dark Side Adepts, those who wielded the Force for evil. 



In the late 1990s, Kenner adapted the characters from the Dark Empire comic into its Power of the Force action figure line. The figures were part of the newly-introduced Expanded Universe series in 1998, offering an array of characters from Star Wars novels, comic books and video games to the line. In addition to the Imperial Sentinel, the Expanded Universe featured other notable Dark Empire figures: a younger clone Emperor, a Dark Jedi Luke Skywalker, and a Jedi version of Leia Organa -- the first to feature the princess with a lightsaber. 

Imperial Sentinel first shot prototype and carded sample, from the collection of James Sawyer

In 2009, the Imperial Sentinel also made an appearance as a miniature figurine for the Wizards of the Coast Star Wars role-playing game Jedi Academy.

*****

After purchasing Lucasfilm in 2012, Disney brought order to the vast archive of decades of Star Wars content across all forms of media, categorizing the films and a small grouping of side stories like the Darth Maul: Son of Dathomir comic and the animated series The Clone Wars within the franchise’s official canon. As a result, the company relegated Atha Prime, the Imperial Sentinels and the stories in which they featured to the non-canonical “Legends” status.

Thirteen years after the Disney deal, and forty years after being pitched as a Kenner concept, Atha Prime was recruited from the Legends lore to become both a villain and a recognized figure within Star Wars’ current comic run.

In February of 2025, ahead of the Star Wars: Jedi Knights premiere, Marvel teased Prime’s entry into the Star Wars universe with a special variant cover for the first issue of Legacy of Vader, another new comic series.


Prime officially debuted in the Star Wars: Jedi Knights comic series in March, as a single image among a pastiche of Force visions that may unfold in future issues.  


According to the comic’s editor Mark Paniccia, the idea to establish Prime as the villain was the result of stumbling upon Kenner’s failed figure pitch.

Paniccia said:

While developing the series, writer Marc Guggenheim discovered this deep cut—the antagonist from Kenner’s unrealized The Epic Continues toy line. We saw the original design and were immediately sold. What a cool character to bring into canon and what a perfect book to do it in!

While little is currently known about Prime, a Marvel press release describes the villain as “a mysterious planet’s tyrannical ruler who boldly opposes the Republic and the Jedi Order.” The first issue of Star Wars: Jedi Knights arrived on March 5, 2025, with an Atha Prime action figure variant cover by John Tyler Christopher and a Foil Variant cover by Ramon Rosanas.


A special thank you to Tim Effler and Rich Alot for providing additional info on Atha Prime, as well as the figure's concept art image. 

You can hear more about the Atha Prime story, as well as other relevant and exciting news from the world of Star Wars in episode #212 of the Star Wars: Prototypes and Production podcast, titled "The Galactic Newsdesk: A Season Of Change For Star Wars, Lucasfilm, Hasbro And Disney's Parks!"

Thursday, April 24, 2025

“Teal” Empire Strikes Back 1982 Poster Deep Dive

Danny writes:

 The “teal” Empire Strikes Back re-release poster from 1982 (ESB R82) has always been a mystery. This variant has a light blue background instead of the normal dark blue color. It has a 10 star rating in Sansweet and Vilmur’s The Star Wars Poster Book denoting it as both extremely rare and highly desirable to collectors.

Informal polling of fellow collectors and perusing auction house history, I estimate that there are about 25 examples floating around the collecting community. By comparison, Star Wars theatrical posters sent to theaters number in the hundreds or even thousands.


No one knows why these posters were created or where they came from. Over the years, I’ve heard several theories tossed around including “a printing press contractor for the National Screen Service (NSS) in Texas accidentally punched the wrong color code for the blue background” or that this was a test print that was rejected “after studio people (including likely George Lucas) saw this poster, they did not like the color at all, and immediately changed it to a dark blue.”

In conversations with long time Star Wars poster collectors, I’ve heard their first hand accounts how they purchased their examples. I’ve heard that many of these posters were purchased from Jerry Ohlinger's Movie Memorabilia Store in New York City. A legendary collector claims that circa 1989, Mr. Ohlinger “had a roll of about 10 to 15” of these posters. Another told me that he bought two copies from REMEMBER WHEN in Dallas and that Mr. Ohlinger was one of that store’s suppliers. This probably explains why so many were found in Texas. 

How are Vintage Star Wars Posters Printed

Before I start, here is a quick primer on offset printing techniques used to make vintage theatrical Star Wars posters.

Most vintage Star Wars posters were printed using four different printing plates; one for each of these colors: Cyan, Magenta, Yellow, and blacK which we often abbreviate CMYK. Additionally, these plates are printed using a process called halftone. Instead of printing the ink in a continuous span, the colors are printed as series of small dots with spaces in between. These spaces are small enough that from normal viewing distance our eyes blend the dots together in an optical illusion as if it were continuous. The spaces between the dots allow for room for the other color plates to put their ink dots in and our eyes blend the different inks together to make all the colors of the rainbow. Printing all these different color dots in a checkerboard like pattern can cause weird optical illusions as the overlapping grids produce interference called a moiré pattern. By printing the different plates at different angles the moiré pattern is reduced and when looking under magnification, you can see these differently angled dot patterns clump the dots together into what looks like little bouquets of roses which are referred to as rosettes.

Finally, on the edges of the poster, there are guide marks to help the printer line up the plates correctly and there is often a color bar on at least one side showing the plates that were printed running all along the poster. The printers use these guide marks and color bars to make sure that all the plates are aligned correctly and that the colors are consistently printed across the whole poster. These color bars are cut off before the poster is sent to theaters so only a few, if any, uncut posters escape from the printing facility.  

As a catch-all term, we use the term “test print” to refer to these snuck out posters that never made it to the theaters. They could be left over posters from a proof run/press check, or they could be a test printing to see how the posters look at various sizes and colors. Since these test prints were never meant to be seen outside the printing facility, sometimes, to save paper, some test prints have a different poster on the back.

Sadly, there are currently no ESB R82 test prints with the color bars still attached known to exist.

Recently, I acquired one of these “teal” posters and discovered several new things that either have never been noticed before or have never been publicly revealed.

Union Logo Reveals Printing Location

Each NSS printing facility uses a slightly different Graphic Arts Union (GAU) logo. While the GAU logos on these “teal” posters are a bit blurry, it has the logo for the Cleveland location and not Dallas. Therefore, contrary to popular belief, these posters did not originate from the Dallas NSS facility.

The Actual “Light Blue” Color

When I examined this “teal” poster, I immediately realized why this poster is light blue. I think the answer is so obvious that perhaps to increase the mystique or try to obfuscate the origin, these posters are referred to as “teal.” But this blue background isn’t teal, which has a greenish blue color; this poster’s color is actually aqua. What’s another name for the color aqua? Cyan!

Yes my friends, this is just plain cyan.  Examining the light blue color with a jeweler's loupe you will see it’s just printed half tones of pure cyan without any other color printed there.


Full-tone Versus Halftone

That’s not the only other difference. The production version has a deep red border around the artwork. In the “teal” version, this border is white. I own several dark blue R82 posters and one of them has an interesting feature where several spots of this red border’s ink are missing. Furthermore, on the back are also red splotches of ink in the same red color. I realized this meant the posters were stacked while this red ink was still wet and some of the ink transferred onto the poster next on the stack. This is why mine has ink on the back (from the poster that was originally stacked underneath) and missing some of its red border which must have been transferred to the back of the poster on top. 

I didn’t think much of it at the time but it was strange that only the border was wet. I also didn’t consider that this ink was red but there is no red plate, the closest color on a regular poster printing plate is magenta.


When I look at the normal dark blue version of this poster, the center artwork has rosette dot patterns of the four CMYK plates as expected, however both the dark blue AND the red border do not have rosette patterns. Instead, these colors are printed in a full-tone completely covering the area spread like cream cheese schmeared on a bagel.

Several other Star Wars posters, including the ESB Advance (floating Vader head), the ESB R81 and the ROTJ Style B posters, used an extra color for their titles to make the posters pop. The R81 uses a yellow color for the title, while the ESB Advance and the ROTJ use a silver color. We have test print examples of each of these posters with and without this extra title color.  On the test prints for the ROTJ Style B poster for example, there is an extra silver bar adjacent to the normal CMYK bar. Since the titles would be filled in with only this extra color, there are two interesting features to note:    

1) Since the title areas are not colored by the normal four plates, they don’t waste ink filling in that area beforehand. Therefore, on test prints that are missing this extra title color, the title areas only show the plain white paper stock. These are what we call the “white title” versions.

2) This is a special extra color that won’t be mixed with the other color plates; this extra color is printed in full-tone. For example, when you look at the silver ink of a ROTJ Style B under magnification, you also get a full tone schmear.
Peek-a-boo

Finally, the clincher. I also happen to own a normal dark R82 poster that has a slight mis-registration of the plates and in the top corner you can see some cyan peeking out underneath the full dark blue ink.
This leads me to conclude that the “teal” R82 ESB poster is actually a “white title.” It is missing two extra ink colors: a dark blue and a dark red for the art border. I imagine these extra colors are expensive and so not all the posters printed had this extra step.  

Many of these “teal” posters have a darker cyan streak in the middle. Sometimes it is noticeable enough to be seen in normal viewing angles, but others are more subtle. Perhaps the teal copies have various QC issues that made them get pulled before the expensive step?
TL;DR

So here is what I think happened. The Cleveland NSS facility printed the ESB R82 posters. Hundreds of posters were printed and a QC step was performed before the expensive extra colors were added in order to save money and triage the good from the poorly printed examples. A stack of these posters that are technically QC failures yet still looked good enough were saved from the trash and snuck out and eventually ended up with poster dealers such as Mr. Ohlinger in New York. Mr. Ohlinger sold some of these posters in his store directly to collectors but many eventually make their way to other poster shops including REMEMBER WHEN in Texas.

There are still unanswered questions like why would they print cyan all over the poster in the first place? Nearly half of this poster is cyan; why print it if it would just be painted over later? Perhaps this way it was easier to see that the cyan plate was run and to notice QC errors such as the streak patterns. It’s also possible that the extra dark blue and red steps reused the cyan plate? That might work if the actual art in the center was carefully masked off. While preparing this article I noticed the ROTJ Style B test print, which includes the extra silver color, marks it as “cyan” in the color bar. So perhaps reusing the cyan plate has precedent.

We may never fully know the whole story. It still amazes me that even after all this time, there are still new things to discover in the world of Vintage Star Wars Collecting and I’m proud to be able to do my part and share what I learn so that we can all grow.